Thermatool Europe - Consumables & Spare Parts

Thermatool has a complete line of consumable products available for welding and cutting equipment including coils, impedors & casings, ferrite, cut-off blades and jaws. Thermatool also supply E2V and Thales vacuum tubes. At any time there are several thousand different component parts held in stock to support Thermatool equipment throughout the world. Please contact Thermatool Europe for more detailed literature.

A full range of induction coils is available for Thermatool solid-state welders and thermionic welders.

Thermatool tubular coils are made from high conductivity copper and are insulated with Teflon tubing. They are designed to match the impedance of Thermatool welders and optimise the output power of the system.

Thermatool two turned banded coils are constructed from copper bands with brazed on cooling tubes. Their design ensures correct impedance matching and constant welding frequency.

Thermatool single turn banded coils are constructed from copper bands with brazed on cooling tubes. Their design ensures correct impedance matching and constant welding frequency.

Thermatool split type coils are constructed from durable copper sheet, while their design enables quick removal without cutting the welded pipe.

Click here for the full range and specification for Thermatool induction coils (PDF)

If you do not have Acrobat Reader installed on your machine and would like to download it, then click here.

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A variety of impedors are available to meet the wide diversification of tube welding applications, these include:

Through Flow impedors are the most widely used of all the types of impedors and is designed to ensure sufficient cooling.

Return Flow impedors are widely used for applications where the inside of the tube must be kept dry

Integral mandrel impedors are designed for applications that involve the removal of inside diameter bead.

Cluster assemblies are recommended for large tube diameter welding applications.

Click here for the full range and specification for Thermatool impedors (PDF)

If you do not have Acrobat Reader installed on your machine and would like to download it, then click here.

Click here to contact us for a quotation or further information

Thermatool ferrite is the latest generation of specially formulated material selected exclusively for use in all Thermatool impedors. It is a manganese-zinc material with a combination of high permeability, high saturation flux density, an extremely low loss factor and a high curie temperature(> 330°C). Thermatool ferrite optimises the performance of your welding equipment whether you are utilising solid state technology or thermionic type welders, it is available in four types:

The best all round ferrite offering large mass with maximum cooling capacity due to the fluted design.

Hollow centre permits this type of ferrite to be utilised where a mandral is used or for return flow applications.

This type of ferrite can be utilised where high numbers of ferrite rods are required, particularly where extra cooling is needed.

Sometimes used in large impedors where high numbers of ferrite rods are required, thus reducing cost. Cooling is not as efficient as fluted ferrites

Click here for the full range and specification for Thermatool ferrites. Standard sizes are available in 200mm lengths

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Thermatool impedor casings are available in three different materials.

We will be happy to advise the best material for your particular application.

A ferrite powder impregnated epoxy glass, whose characteristics can substantially increase production speeds when welding small diameter tubing

A very high temperature silicone based material that is ideal for return flow impedors and other types where long life is required

The least expensive option and is a good compromise between cost and performance. It is the most abrasion resistant but does not provide the electrical benefit of ferroglass or the heat resistance that silglass offers

Click here for the full range and specification for Thermatool impedor casings

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Thermatool Europe is able to offer a wide variety of E2V and Thales vacuum tubes at most competitive prices and available ex stock.

E2V
BW1608J2F
BW1184J2
BW1185J2
BW1602J2F

Thales
ITK 120-2
ITK 200-1

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Thermatool is able to provide high quality blades and jaws for many different types of application. Our unique AST2 blade material gives increased life on carbon steels and offers exceptional performance when cutting high tensile and stainless steels. Please refer to the Alpha shear page for further information.

Round

Square

Rectangle

Thermatool jaws are available for diameters from 10mm to 127mm and equivalent profiles.
These jaw sets are manufactured from high strength steel and undergo a complex heat treatment process to ensure high wear resistance.

Vertical

Horizontal

Thermatool can supply both vertical and horizontal blades, with blade profiles generated using computer aided design to achieve the optimum blade geometry for the application. ATS2 material offers increased blade life, especially with stainless and high tensile steels.

Click here for the full range and specification for Thermatool Jaws and Blades

If you do not have Acrobat Reader installed on your machine and would like to download it, then click here.

Click here to contact us for a quotation or further information